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Cylindrical metal catalyst
Cylindrical metal catalyst
Main Functions of Metal Catalyst Supports
1. Supporting the Active Catalyst Components
• Providing a large surface area, enabling high dispersion of precious metals (such as Pt, Pd, and Rh) or other catalytic components, thereby improving reaction efficiency.
catalyst carrier
catalyst carrier
gaslyst
carrier converter
Speciflcations
Metal catalysts are an important type of industrial catalyst. They primarily include bulk catalysts, such as electrolytic silver catalysts, molten iron catalysts, and platinum mesh catalysts; dispersed or supported metal catalysts, such as Pt-Re/-Al2O3 reforming catalysts and Ni/Al2O3 hydrogenation catalysts.
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Applications

Metal catalysts are an important type of industrial catalyst. They primarily include bulk catalysts, such as electrolytic silver catalysts, molten iron catalysts, and platinum mesh catalysts; dispersed or supported metal catalysts, such as Pt-Re/-Al2O3 reforming catalysts and Ni/Al2O3 hydrogenation catalysts.

 

Classification of Common Precious Metal Catalysts:

1.1 Heterogeneous Catalysis

Heterogeneous catalysis accounts for four-fifths of all catalytic reactions. Most heterogeneous catalysts are insoluble solids, and most are carrier-supported precious metals, such as Pt-Rh/Al2O3 and Pt-Pd/Al2O3.

1.2 Homogeneous Catalysis

These are typically soluble compounds (salts or complexes), such as palladium chloride, rhodium chloride, and triphenylphosphine carbonyl rhodium.

1.3 Others

Based on the shape of the carrier, supported catalysts can be categorized as spherical, microparticle, honeycomb, and columnar. Catalysts can also be classified based on the primary active metal in the catalyst. Commonly used catalysts include platinum, palladium, and silver.

Mechanism of Metal Catalysts

1. Adsorption of Metal Catalysts

Adsorption is a crucial step in heterogeneous catalysis. Transition metals can adsorb gases such as oxygen. Their strong chemical adsorption capacity is related to the properties of transition metals. This is because they possess vacant d orbitals or unpaired d electrons in their outermost electron shells, making them prone to forming chemical bonds with gas molecules. Their low activation energy allows them to adsorb most gases. Most importantly, their d orbitals are either half-filled or fully filled, making them relatively stable and less likely to form chemical bonds with gas molecules.

In a catalytic reaction, a metal catalyst first adsorbs one or more reactant molecules, enabling them to react chemically on the metal surface. The activity of a metal catalyst for a particular reaction is related to the relative stability of the intermediates formed after the reactants adsorb on the catalyst surface.


FAQ

Main Functions of Metal Catalyst Supports

1. Supporting the Active Catalyst Components

• Providing a large surface area, enabling high dispersion of precious metals (such as Pt, Pd, and Rh) or other catalytic components, thereby improving reaction efficiency.

2. Enhancing Thermal Conductivity

• The high thermal conductivity of metals facilitates rapid heat transfer and uniform temperature distribution, reducing the risk of hotspot formation and making them particularly suitable for systems with rapid thermal response, such as cold-start catalysis.

3. Providing Mechanical Strength and Structural Stability

• Withstands high mechanical shock and vibration, making them suitable for high-stress environments such as automotive exhaust systems and industrial reactors.

4. Supporting Complex Structural Design

• Metal materials can be manufactured into complex structures such as honeycomb, foam, or mesh, optimizing airflow distribution and contact efficiency.

5. Strong Thermal Shock Resistance

• Particularly suitable for operating conditions with frequent startups or severe temperature fluctuations. Note: Mesh sizes are 50/100/200/300/400/500/600/700 CPSI.

Maximum temperature: 900°C


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